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Rossi Yamaha YZR-M1 Official Build Diary - Pack 10 (UK) Options
Spal
#1 Posted : 22 July 2019 00:08:06

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Pack 10 contains parts for stages 36-39

Stage 36

Contents:Left manifold, Right manifold, Left throttle body, Right throttle body, Throttle return rod.

Note error in instructions
Part A labelled left manifold is in fact the right manifold.
Part B labelled right manifold is in fact the left manifold.
Step 01 photo shows right side parts not left as stated.
Step 03 photo shows left side parts not right as stated.

Take the left manifold and the left throttle body, and align the parts as shown.Join the manifold to the throttle body by pressing the two together. Check that the orientation of the pieces is exactly like that in the picture.Repeat these steps for the right manifold and throttle body.Insert the pins at the bottom of the left throttle body into the holes in the engine block, making sure that the circled hole is outermost.Repeat this with the right throttle body by placing it into the holes in the engine block, making sure that the circled hole is outermost. Insert the pins at the ends of the throttle return rod into the indicated holes in the throttle bodies.

Stage complete, carefully store any remaining parts in a stage labelled bag.
Spal attached the following image(s):
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Spal
#2 Posted : 22 July 2019 00:10:44

Rank: Super-Elite

Publisher Medal: Featured Build of the MonthActive Service Medal: 500 post active service MedalPurple Medal: Super active service medal for 1000 postsRed Medal: Red MedalBuild-Diary Medal: Build-Diary Medal of Honour
Groups: Official Builds, Registered

Joined: 19/06/2013
Posts: 4,589
Points: 13,620
Location: West Yorkshire
Stage 37

Contents: Support rod A, Support rod B, Side covers, Right intake ducts, Left intake ducts.

Take one of the side covers, and insert the ends of the two support rods, A and B, into the correct holes.Fit the second side cover onto the other ends of the two support rods.Insert the two pins on the first side cover into the holes in the right intake ducts.Fit the left intake ducts to the other side cover, in the same way as the right were fitted.Retrieve the airbox (from Stage 22) and place the ducts inside, fitting them onto the posts as shown.Retrieve the upper part of the airbox (from Stage 21), then place it onto the lower part and lock them together.

Stage complete, carefully store any remaining parts in a stage labelled bag.
Spal attached the following image(s):
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Spal
#3 Posted : 22 July 2019 00:21:31

Rank: Super-Elite

Publisher Medal: Featured Build of the MonthActive Service Medal: 500 post active service MedalPurple Medal: Super active service medal for 1000 postsRed Medal: Red MedalBuild-Diary Medal: Build-Diary Medal of Honour
Groups: Official Builds, Registered

Joined: 19/06/2013
Posts: 4,589
Points: 13,620
Location: West Yorkshire
Stage 38

Contents: Upper right coupling, Upper left coupling, Couplings (x 2), Thick tubes, Thin tubes, Exhaust gaskets.

Take the two couplings A and B and fit them into the ends of the two thick tubes. The tubes must be exactly 45mm long. Position the engine so that you can work on the right-hand side. Insert the end of coupling A into the hole at the side of the engine block, and place the other end of the tube onto the pin on the engine front.Now fit coupling B to the hole on the left-hand side of the engine and the tube to the pin at the engine rear.Take the couplings C, and fit them into the ends of the thin tubes, cut to lengths of 70mm and 60mm.Insert the two couplings C into the holes in the righthand side of the engine, ensuring the 60mm tube is in top hole.Secure them with some adhesive if necessary.Take the two gaskets marked R2 and L2 and fit these to the matching points on the engine, apply some adhesive if necessary.

Stage complete, carefully store any remaining parts in a stage labelled bag.
Spal attached the following image(s):
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Spal
#4 Posted : 22 July 2019 00:24:02

Rank: Super-Elite

Publisher Medal: Featured Build of the MonthActive Service Medal: 500 post active service MedalPurple Medal: Super active service medal for 1000 postsRed Medal: Red MedalBuild-Diary Medal: Build-Diary Medal of Honour
Groups: Official Builds, Registered

Joined: 19/06/2013
Posts: 4,589
Points: 13,620
Location: West Yorkshire
Stage 39

Contents: Shock absorber body, Spring, Shock absorber rod, Type P screws, Type U screws.

Take the shock absorber body and place the spring onto it then insert the shock absorber rod down through the spring into the shock absorber body, so that the window in the rod is aligned with the circled hole in the body.Tighten a screw U into the hole in the shock absorber body, this should secure the shaft in place.Insert the end of the shock absorber body into the mount at the rear of the engine assembly.Insert a type P screw through the aligned holes and tighten the screw into place to secure the shock absorber to the engine.

Stage complete, carefully store any remaining parts in a stage labelled bag

Spal attached the following image(s):
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