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VW Samba T1 Official Build Diary - Pack 5 Options
delboy271155
#1 Posted : 27 August 2019 14:22:23

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Joined: 09/11/2012
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Stage 36

Cab Rear Panel

Parts supplied:
Cab rear panel, Screws BP06.


Retrieve the cabin assembly and unused parts from stage 35.

Line up the pins of the handle with the holes in the bulkhead and press the pins into the holes. Now locate the three holes in the top of the spare wheel housing and note that they correspond with the two pins and hole in the ashtray, which means it will only fit in one way. Next place the ashtray into position and secure it with a BP07 screw from the inside of the housing.

Locate the two posts and two notches on the bulkhead and the two posts and two tabs on the spare wheel housing. Now place the spare wheel housing against the front bulkhead and press the spare wheel housing against the bulkhead aligning the posts of both parts.


Stage complete, carefully store any remaining parts in a stage labelled bag.

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COME BACK GUY FAWKES "YOUR COUNTRY NEEDS YOU"






delboy271155
#2 Posted : 17 November 2019 15:19:07

Rank: Super-Elite

Publisher Medal: Featured Build of the MonthActive Service Medal: 500 post active service MedalPurple Medal: Super active service medal for 1000 postsRed Medal: Red MedalTurquoise Medal: Turquoise Medal for model making know-how contributionBuild-Diary Medal: Build-Diary Medal of Honour
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Joined: 09/11/2012
Posts: 6,692
Points: 19,894
Location: East midlands
Stage 37

Front Floor

Parts supplied:
Front floor, Screws BP06.

Collect together the cab rear panel and the BP06 screws from Stage 36.

Now insert the three posts on the underside of the panel into the corresponding holes in the cab floor and secure the panel with three BP06 screws, checking that the parts are flush as you tighten the screws.

Next align the holes in the front floor with those at the front of the cab floor and press the two parts of the floor together, then secure the parts with five BP06 screws.

Stage complete, carefully store any remaining parts in a stage labelled bag.

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COME BACK GUY FAWKES "YOUR COUNTRY NEEDS YOU"






delboy271155
#3 Posted : 17 November 2019 15:23:46

Rank: Super-Elite

Publisher Medal: Featured Build of the MonthActive Service Medal: 500 post active service MedalPurple Medal: Super active service medal for 1000 postsRed Medal: Red MedalTurquoise Medal: Turquoise Medal for model making know-how contributionBuild-Diary Medal: Build-Diary Medal of Honour
Groups: Registered, Administrators, Global Forum Support Team, Moderator, Official Builds

Joined: 09/11/2012
Posts: 6,692
Points: 19,894
Location: East midlands
Stage 38

Front Floor Carpet

Parts supplied:
Front floor carpet. Accelerator cable (01), Brake cable (02), Gear lever, Handbrake lever, Accelerator pedal, Clutch pedal, Brake pedal, Accelerator plate, Brake plate, Pins, Starter knob, Heating knob, Heating controller, Screw BP06 and BP08.

Place the posts on the underside of the front seat floor carpet into the holes in the front floor and press the carpet into place.

Insert the accelerator pedal into position in the front floor, then turn the assembly over and insert a pin through the aligned holes (smooth end first) and using a pair of pliers press the pin into the hole.

Next insert the brake pedal into the front floor and fix it in place in the same way as the accelerator pedal with a second pin.

Now insert the clutch pedal into the front floor noting that the clutch pedal is not secured from underneath, so check that it is properly positioned.

Stage complete, carefully store any remaining parts in a stage labelled bag.


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COME BACK GUY FAWKES "YOUR COUNTRY NEEDS YOU"






delboy271155
#4 Posted : 19 May 2020 20:23:12

Rank: Super-Elite

Publisher Medal: Featured Build of the MonthActive Service Medal: 500 post active service MedalPurple Medal: Super active service medal for 1000 postsRed Medal: Red MedalTurquoise Medal: Turquoise Medal for model making know-how contributionBuild-Diary Medal: Build-Diary Medal of Honour
Groups: Registered, Administrators, Global Forum Support Team, Moderator, Official Builds

Joined: 09/11/2012
Posts: 6,692
Points: 19,894
Location: East midlands
Stage 39

Spare Tyre

Parts supplied:
Spare tyre.


Identify the labels on the two cables: Accelerator cable (01) Brake cable (02) and make sure you handle the two cables carefully as they can be easily damaged.

Turn the cab over and install cable 01 into position underneath the accelerator pedal. Then mount the accelerator plate onto the two posts and fix it in position with two BP08 screws.

Next insert cable 02 underneath the brake pedal, now fit the brake plate into position paying attention to its orientation and secure the plate with two BP08 screws.

Temporarily secure the two cables to the floor with some masking tape.

Stage complete, carefully store any remaining parts in a stage labelled bag.
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COME BACK GUY FAWKES "YOUR COUNTRY NEEDS YOU"






delboy271155
#5 Posted : 19 May 2020 20:27:12

Rank: Super-Elite

Publisher Medal: Featured Build of the MonthActive Service Medal: 500 post active service MedalPurple Medal: Super active service medal for 1000 postsRed Medal: Red MedalTurquoise Medal: Turquoise Medal for model making know-how contributionBuild-Diary Medal: Build-Diary Medal of Honour
Groups: Registered, Administrators, Global Forum Support Team, Moderator, Official Builds

Joined: 09/11/2012
Posts: 6,692
Points: 19,894
Location: East midlands
Stage 40

Spare Wheel

Parts supplied:
Spare wheel.

Retrieve the rest of the parts supplied with Stage 38.

Insert the starter knob into position, with the heating knob in the hole next to it and the heating controller in the next hole along.

Insert the gear lever into position, noting that the base of the lever is D-shaped so can only fit in one orientation and secure the gear lever from under the floor with a BP06 screw.

Next, insert the end of the handbrake lever into the floor in front of the gear lever and finally check that the buttons under the floor are properly engaged when you press on the pedals.

Stage complete, carefully store any remaining parts in a stage labelled bag.

delboy271155 attached the following image(s):
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COME BACK GUY FAWKES "YOUR COUNTRY NEEDS YOU"






delboy271155
#6 Posted : 19 May 2020 20:32:34

Rank: Super-Elite

Publisher Medal: Featured Build of the MonthActive Service Medal: 500 post active service MedalPurple Medal: Super active service medal for 1000 postsRed Medal: Red MedalTurquoise Medal: Turquoise Medal for model making know-how contributionBuild-Diary Medal: Build-Diary Medal of Honour
Groups: Registered, Administrators, Global Forum Support Team, Moderator, Official Builds

Joined: 09/11/2012
Posts: 6,692
Points: 19,894
Location: East midlands
Stage 41

Engine Block

Parts supplied:
Engine block (left), Engine block (right), Left push rod tubes, Right push rod tubes, Engine block (rear), Screws BP06.

Take the spare tyre, along with the spare wheel and insert the wheel into the tyre by pulling the side walls of the tyre over the wheel. Check that the side walls are properly seated on the wheel by rolling the assembly back and forth.

Now slide the driver’s seat forward and tilt the passenger seats forward so you can place the spare wheel into the space behind them. Then check that the spare wheel is positioned correctly.

Stage complete, carefully store any remaining parts in a stage labelled bag.


delboy271155 attached the following image(s):
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COME BACK GUY FAWKES "YOUR COUNTRY NEEDS YOU"






delboy271155
#7 Posted : 19 May 2020 20:35:42

Rank: Super-Elite

Publisher Medal: Featured Build of the MonthActive Service Medal: 500 post active service MedalPurple Medal: Super active service medal for 1000 postsRed Medal: Red MedalTurquoise Medal: Turquoise Medal for model making know-how contributionBuild-Diary Medal: Build-Diary Medal of Honour
Groups: Registered, Administrators, Global Forum Support Team, Moderator, Official Builds

Joined: 09/11/2012
Posts: 6,692
Points: 19,894
Location: East midlands
Stage 42

Cylinder Head

Parts supplied:
Cylinder heads, Left cylinder head cover, Right cylinder head cover. Left air pipe, Right air pipe, Valve covers, Screws BP06 and BP08.

Retrieve all the parts supplied with Stage 41.

Fit the rear part of the engine block onto the post on the right engine block. Then place the posts of the left engine block onto the posts in the right block and secure the assembly with two BP06 screws.

Now identify the two push rod tubes R and L and insert the left (L) push rod tubes into the holes in the left half of the engine and the right (R) push rod tubes on the right side of the engine block.

Stage complete, carefully store any remaining parts in a stage labelled bag.

delboy271155 attached the following image(s):
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COME BACK GUY FAWKES "YOUR COUNTRY NEEDS YOU"






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